Factory Automation System: What Is It and How It Works?

factory automation system

Since the first industrial revolution in the 19th century, the wave of industrialization has completely changed the development trajectory of human society. By now, with industrialization, human science and technology have also developed rapidly. The diverse functions of machinery and equipment have made people’s lives more and more dependent on advanced machinery, and people can give most of their physical labor to machinery to make themselves more relaxed and have time to enjoy life, or think about the more versatile uses of machinery to reduce people’s work pressure.

Take most factories as an example, as an important institution in the wave of industrialization, but modern factories no longer have the same huge demand for human labor as in the past. The root cause of this phenomenon is the fact that factory automation system have been used in large numbers in factories and workshops and have changed the workflow of factories. In most cases, factory automation systems have made production easier and more productive. If you are also looking forward to use factory automation system in your business, but you still don’t know so much about it, here will be a simple guide to you. 

factory automation system

What is Factory Automation System

Factory automation system refers to the use of automatic control and regulation devices of machinery in industrial production, a series of machines to systematically replace manual labor in the production of products and rely on machines to automate and semi-dehumanize the production process. The reason for this semi-dehumanization is that the current factory automation system still requires people to supervise the production of the machines to ensure that no minor errors occur. Currently, factory automation systems are used in a wide range of industries, such as mechanical engineering, electricity, construction, and information technology, and have significantly contributed to the development of these fields.

Benefits of Factory Automation System

Real-time view of plant site data: Factory automation system provides an understanding of the status of the plant site in a variety of situations and reports this data to managers in a timely manner. There are many threats on the production site that can affect the production situation and lead to production failure. And, only real time data in the field can truly reflect the situation on the plant site. If the real-time data in the field fails, it will not only affect the operation of the whole plant, but also seriously affect the safety and normal production, which can put the company in danger. By using the factroy automation system, business owners are able to obtain up-to-date data in real time as well as secure the data and prevent accidents and errors by analyzing the data and handling exceptions during production. This will keep production activities throughout the plant running at optimal efficiency, as well as the production site safe.

factory automation system

Optimizing energy use: Factory automation systems can effectively reduce energy consumption and energy usage costs and increase productivity in factories. In a factory, energy use can be optimized by improving operator efficiency, increasing machine and equipment efficiency, optimizing quality and environmental management systems, and reducing downtime to increase productivity. These methods will achieve the best combination of equipment and people and directly improve the quality of the product.